Iron removal from borehole water

If your borehole water leaves orange-brown stains or a metallic taste, you’re dealing with dissolved iron (Fe²⁺)—common in Western Cape aquifers. The most reliable, SANS-241-aligned solution is a three-step train: pH correction → oxidation → filtration. This approach beats quick fixes and gives clear, low-maintenance water for homes, farms, and wineries across Cape Town, Stellenbosch, Somerset West, and the wider Western Cape.

Best-practice process (Western Cape conditions)

  1. Lab test first
    Measure iron, manganese, pH, alkalinity, H₂S, TDS, bacteria. The result determines dosing and media choice. (Many Cape boreholes also carry manganese and sulphur odour—treat them together.)
  2. Raise pH & add oxygen
    Iron oxidises slowly at pH 6–7. Lift pH to 7.5–8.0 using a calcite contactor or soda ash (Na₂CO₃), and add air via a venturi/aeration tower. This starts converting Fe²⁺ → Fe³⁺.
  3. Complete oxidation
    For iron > ~2 mg/L or if manganese/H₂S are present, dose a controlled oxidant:
    sodium hypochlorite (chlorine) for robust, all-round removal; potassium permanganate for stubborn Mn; ozone for premium systems. Include a small contact tank (5–15 minutes).
  4. Filter on catalytic media
    Use manganese-dioxide–based media (GreensandPlus, Filox, Catalox). These beds grab the oxidised iron and backwash clean.
    Tip: Birm only works when pH ≥ 6.8, no chlorine, and good dissolved oxygen—great for light iron, not for mixed Fe/Mn or H₂S.
  5. Polish & disinfect
    Add GAC (taste/odour), keep a 0.2–0.5 mg/L free-chlorine residual to the house/tank, or finish with UV if you don’t want chlorine at the tap.

Sizing & maintenance notes

  • Allow 10–20 W/L aeration or use a venturi on the pump line.
  • Size filters at 8–12 m/h service rate; backwash at 15–25 m/h (check your pump can deliver this).
  • Do annual media health checks, record entry/exit inspections, and replace worn injectors/nozzles.

Western Cape gotchas (and fixes)

  • Iron bacteria: slimy fouling—shock-chlorinate, then maintain a residual.
  • Manganese/H₂S: specify catalytic media and proper oxidation; don’t rely on softeners.
  • Low alkalinity (common here): prefer calcite to stabilise pH and prevent corrosive water.
  • RO for taste/AI: only after iron removal; pre-oxidised Fe will protect membranes.
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